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SR500 Manuals

Tools & Manuals

You may have rebuilt 1000 different vintage motorcycles, or you may be working on your first SR500 restoration, but either way you should consider getting a proper repair manual. Haynes SR500 workshop manuals contain photos and descriptions from an actual, complete tear down and rebuild of the same vintage thumper you are working on. With information such as torque specs and tuning and timing procedures, clutch rebuilding and brake repairs, an SR500 Haynes manual is an investment in time saving that your future self will be thankful for.

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  1. Threadlock - ThreeBond - Blue - 1342 - Low Strength
    Part #
    35-0200
    Inhibits rust, leaks, and corrosion. Not affected by oils, chemicals, solvents, etc. Low strength: frequent removal. 
  2. Feeler Gauges .006 .008 inch (1)
    Part #
    TU15-8054-1
    Tappet Feeler Gauges - .006 - .008 inch - Individual Allows accurate tappet adjustments Angled blade for easy access to tappets Makes valve adjustments quick and easy Made in the U.S.A. 
  3. Feeler Gauges .004 .005 inch (1)
    Part #
    TU15-8053-1
    Tappet Feeler Gauges - .004 - .005 inch - Individual Allows accurate tappet adjustments Angled blade for easy access to tappets Makes valve adjustments quick and easy Made in the U.S.A. 
  4. Feeler Gauges .002 .003 inch (1)
    Part #
    TU15-8052-1
    Tappet Feeler Gauges - .002 - .003 inch - Individual Allows accurate tappet adjustments Angled blade for easy access to tappets Makes valve adjustments quick and easy Made in the U.S.A. 
  5. Auxiliary Gas Tank
    Part #
    TU03-1500
    This impact resistant- graduated tank takes the place of the original gas tank while performing carb synchronizing. Includes four feet of 1/4" fuel line and brass petcock. Suggestion: look for a used hospital or doctors office IV stand.  These come with 4 or 5 wheels on a weighted base, telescoping stand, and c... 
    • Out of stock
  6. Engine Stand metric MC25
    Part #
    KL37-9352
    MC25 This versatile stand is easily adjustable to accommodate the wide range of engine types in service today. Height and width are both adjustable on the MC25- another major feature is the ability to rotate an engine a full 360 degrees. Pan removal- transmissions- starters- and clutches are just a few of the services... 
  7. Seal Puller Adjustable
    Part #
    KL35-9614
    Adjustable oil seal puller with two tips- Head adjusts to 5 positions works well removing fork seals and other deep set seals. No more battling trying to remove stubborn seals - those hard to reach fork seals are no match for this tool 
  8. Wire Spike Cleaner Set
    Part #
    KL35-3498
    Useful tool for cleaning carb and carb jet orifices, master cylinder return holes, welder tips- etc. Assortment of different gauge wire tips. 
    • Out of stock
  9. Continuity Tester
    Part #
    35-9008
    Electrical Continuity Tester (use with power off) - Detects open circuit in fuses,diodes, switches, sockets and wires (requires one AA battery - Not included).Long 48" leads. 
  10. Feeler Gauge Set - 0.04mm-1.0mm - 32 Blades
    Part #
    35-1769
    Feeler Gauge Set - Metric/Inch Feeler Gauge Set for setting valve and contact point clearances. 32pc. Set (marked in metric and inch sizes).0.03mm. - (.001") 0.04mm. - (.0015") 0.05mm. - (.002") 0.06mm. - (.0025")0.07mm. - (.0028") 0.08mm. - (.003") 0.09mm. - (.0035") 0.10mm. - (.004")0.13mm. - (... 
  11. 20pc. Feeler Gauge Set
    Part #
    35-1768
    Feeler Gauge Set- Metric Feeler Gauge Set for setting valve and contact point clearances. 20pc. Set (marked in metric sizes only).0.05mm. - (.002") 0.55mm. - (0.22")0.10mm. - (.004") 0.60mm. - (0.24")0.15mm. - (.006") 0.65mm. - (0.26")0.20mm. - (.008") 0.70mm. - (0.28")0.25mm. - (.010") 0.75mm. - (0.30"... 
  12. Feeler Gauge Set - 0.04mm-0.30mm - 9 Blades
    Part #
    35-1766
    Feeler Gauge Set- Metric Feeler Gauge Set for setting valve clearances.9 pc. Set (marked in metric sizes only). 0.04mm. - (.0015")0.05mm. - (.002")0.06mm. - (.0025")0.07mm. - (.0028")0.08mm. - (.003")0.10mm. - (.004")0.15mm. - (.006")0.20mm. - (.008")0.30mm. - (.012") 
  13. Threadlock - ThreeBond - Red - 1333B - Medium Strength
    Part #
    35-0201
    Inhibits rust, leaks, and corrosion. Not affected by oils, chemicals, solvents, etc. Medium strength: bearing and stud. 
  14. Manual - SR500 - XT500 - TT500 - Haynes
    Part #
    35-0651
    Haynes Manual SR500, XT500, TT500, 1975 to 1981.Clear instructions and hundreds of photographs to help you perform anything from simple maintenance to basic repairs. Includes: Routine maintenance, Tune-up procedures, Engine, Clutch and Transmission Repair, Fuel and Exhaust, Ignition and Electrical, Brakes and Wheels,... 
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