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Yamaha XS650 Exhaust Systems, Mufflers, Headpipes, Gaskets and Brackets

An XS650 restoration project just isn’t complete without a properly fitted exhaust system. Mikes XS can set you up with an XS650 café racer Norton-style slip-on muffler, megaphone bell-end style muffler, café muffler, or other style-suited system. XS650 chopper exhaust options include the cigarette-style dresser muffler, the 15- or 24-inch slash cut muffler and TC Bros Choppers XS650 exhaust kit. Complete your bobber restoration with a 16-inch turn-out muffler, or get the right look in the dirt with XS650 tracker options like the upswept trumpet muffler or upswept megaphone bell-end muffler. We also offer a variety of XS650 exhaust system parts like finned exhaust flanges, 2-into-1 performance header pipes, head studs and acorn/crown nuts, exhaust pipe gaskets and more.

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  1. Replacement Headpipes for Yamaha XS650 1970-84
    Part #
    07-0757
    Chrome Replacement Headpipes - 1 1/2" OD x 1 3/8" (35mm.) ID x 35" Long with a slight kickup on the ends. When Mounted the ends of the headpipes are approx.5" past the back edge of the engine Clutch(RH) Cover.New Removable Chromed OEM type Finned Headclamps included!Fits: All 650's 1970-84 
  2. Replacement Headpipes for Yamaha XS650 1970-84
    Part #
    07-0758
    Stainless Steel XS Performance Headpipe Set - 1.75" (45mm.) OD x 1.65" (42mm.)ID x 39" Long. When Mounted the ends of the headpipes are approx. 5" past the back edge of the engine Clutch(RH) Cover. New Chromed OEM type Finned Headclamps included! Fits: All 650's 1970-84Fits: to our #07-0041, 07-0015 or 07-0014 Mufflers... 
  3. 2-1 XS Performance Headpipe Set
    Part #
    07-0767
    2-1 Chrome XS Performance Headpipe Set with collector. XS650 (80-84), 1 1/2" OD Headpipes with finned clamp and a collector pipe(45.3mm.OD)with a slight kick up.Note: Muffler NOT Included.In Dyno Development this system with a free flowing muffler added and unprecedented 10HP+ rear wheel to a completely stock 1980 XS65... 
  4. Headpipe Exhaust Gaskets XS650 SR500 XT500
    Part #
    18-0675
    Headpipe Exhaust Gaskets - (Pk./2) - Original Yamaha type - Fits: All XS650's 1970-84. OEM Ref.# 256/3GD-14613-00, 90430-38054Also fits: SR500 E/F/G/G 78-81, XT500 C/D/E/F/H 76-81 
  5. Exhaust Head Studs
    Part #
    49-0736
    Exhaust Studs for Cylinder Head - 10mm. x M1.25 x 43mm. Long with plated finish.Fits All 650's 1972-84 
  6. Exhaust Stud Acorn/Crown Nuts & Locks
    Part #
    49-0713
    Exhaust Stud Acorn/Crown Nuts & Locks - 8 pc. set Correct type Chrome Steel Crown Nuts and matching stainless steel lock washers 
  7. Builder Exhaust kit TC Bros Choppers XS650
    Part #
    19-0420
    Builder Exhaust kit, 1.5" diameter. Do it yourself exhaust kit for all years of the XS650. Kit includes 2 flanges and collars to fit the stock XS650 head, 2 mandrel bent 90 degree pieces, 2 mandrel bent 180 degree pieces and 2 straight length pieces. Tubing is 1.5" diameter 16 gauge mild steel. Flanges are 1/4" thi... 
  8. XS Performance Reverse Cone Megaphone Muffler 17.25"
    Part #
    07-0112
    XS Performance Reverse Cone Megaphone Muffler - 17.25" long, 3.75" end Dia. 1.75" inlet.Adjustable Dyno tuned removable steel baffle. All mechanical design (No glass pack).End cone fastened with 3 screws. Classic chromed sleek & short design, nice tone. Upgraded adjustable heavy duty slider mount.*** does not in... 
  9. Commando Style Megaphone Muffler 26"
    Part #
    07-0065
    Commando Style dyno tuned* Megaphone Muffler.An "XS Performance" part. Dyno tuned design by Heiden Tuning for improved power at all RPM's and good sound.Chrome Megaphone is 26" Long x 3 7/8" end Dia. with a welded in mechanical steel baffle, welded on end cone and a reinforced mounting bracket positioned to improve fit... 
  10. Center Stand Stop Rubber fits to stock muffler on 1970-73 YamahaXS1 XS2  XS650 TX650
    Part #
    07-4623
    Center Stand Stop Rubber fits to stock muffler on 1970-73 XS/TX 650's 
  11. Rubber bumper
    Part #
    97-0010
    Rubber Bumper - OEM original Stand stop Rubber - Also for use with aftermarket muffler center stand stops. 1" Dia x 9/16" Long - Fits into 3/8" (10mm) Hole OEM Ref. # 278-27114-00/01/A0, 371-27114-00-00 Used on All TX/XS650's 1974-84 - (Some models use 2 pc.)Rubber bumper is mounted to muffler and/or frame. 
  12. Muffler Joint Gasket
    Part #
    17-4590
    Muffler Joint Gasket - Fits: Original Headpipes to Muffler Joint on Standard Models - XS650B/C/D/E/F (1975-79), TX650A (74) models with 40mm. (1.57") headpipes. Gasket - 46mm. OD x 40mm. ID x 11mm. Long OEM Ref. # 371-14714-03 
  13. Muffler Joint Gasket Yamaha XS1 XS2 TX650
    Part #
    07-4622
    Fits into original muffler joint nut as used on stock mufflers on XS1/XS1b/XS2 (1970-72) and(1970-72) and 1973 TX650. Also fits to our#07-0749/0750 systems. Approx 43mm od, 38mm id, 2.5mm thick. 
  14. Turn Out Muffler 16"
    Part #
    07-0778
    Turn Out Muffler 16"1 3/4" ID 1 7/8" OD 48mm (1.89") 
  15. Megaphone Bell End upswept style motorcycle muffler set
    Part #
    07-0772
    Megaphone Bell End upswept style muffler set. (Right and Left) From inlet to outlet: 20" longIncludes mounting hardware.1 3/4" inlet with reducers for 1 5/8 and 1 1/2. 
  16. Headpipe Torque Inserts
    Part #
    07-0769
    Dyno Developed Headpipe Torque Inserts (1 set/2). Inserts increase low end torque that is lost when large Diameter headpipes are installed on the XS650.CNC machined steel inserts fit our XS650 Exhaust #07-0753, 07-0751,07-0752 and other headpipes with an inside diameter of 41mm. (1.61") or greater. 
  17. Metal center stand stop bracket 6 1/4"
    Part #
    07-0209
    Metal center stand stop bracket. Black - 6 1/4"" long with oblong mount hole. 3 mm thick. 
  18. 1 1/2" Chrome Heavy Duty Exhaust Center Clamp
    Part #
    07-0001
    1 1/2" Chrome Heavy Duty Center Clamp with Nut & bolt. 
  19. Shorty Megaphone Muffler 12"
    Part #
    07-0010
    Shorty Megaphone Muffler 12"Removable baffle.1 7/8" OD, 2 3/8" body diameter. 1 3/4" ID one end and 1 1/2" ID the other end Includes hanger.28mm (1.10") 
  20. Commando Style Universal Megaphone Muffler 26"
    Part #
    07-0015
    Commando Style dyno tuned* Universal Megaphone Muffler.* An "XS Performance" part. Dyno tuned design by Heiden Tuning for improved power at all RPM's and good sound.Chrome Megaphone is 26" Long x 3 7/8" end Dia. with a welded in mechanical steel baffle, welded on end cone and a reinforced mounting bracket positioned to... 
  21. Old Brit Style Muffler with long inlet pipe 29.5"
    Part #
    07-0047
    Old British Style Muffler with long inlet pipe (to clear foot controls).29.5" Long x 3.9"Dia., New Improved Baffle, Classic British Look for your XS!Muffler fits to 38mm (1.5" inlet) OD Headpipes. Steel baffle, non-removable.1 1/2" ID 1 5/8" ODNote: Center stand must be removed or modified (bent) as stand loop on LH s... 
  22. Universal Megaphone muffler 19.7" Black
    Part #
    07-0061
    Universal Megaphone muffler 19.7" Black Has less than 1" exit hole. Perfect for bikes with 400cc and under. Not for XS650.Non-removable baffle.1 3/4" ID 1 7/8" OD. Includes hanger and reducer set. 
  23. XS Performance Reverse Cone Megaphone Muffler 18"
    Part #
    07-0114
    XS Performance Reverse Cone Megaphone Muffler - 18" end Dia.Removable Dyno tuned baffle. End cone fastened with 3 screws. Classic chromed sleek & short design, nice tone. Upgraded adjustable heavy duty slider mountFits: Our #07-0767 XS Performance 2-1 Headpipe Set and its 45.3mm OD collector. Provides the maximum p... 
  24. 28" Cigarette Style Harley Dresser motorcycle muffler
    Part #
    07-0780
    28" Cigarette Style Harley Dresser Non-removable metal baffle.1 3/4" ID 1 7/8" OD. No hardware included.29.6mm (1.17") 
  25. 24" Slashcut motorcycle Muffler
    Part #
    07-0776
    24" Slashcut Muffler Removable baffle.1 3/4" ID 1 7/8" OD. Includes hanger and reducer.20mm ().79") 
  26. 15" slash cut muffler
    Part #
    07-0775
    15" slash cut muffler 1 3/4" ID 1 7/8" OD 2 3/8" body diameter 28mm (1.10") 
  27. "Dunstall" style replica Universal 27 3/4" motorcycle muffler reverse cone
    Part #
    07-0774
    "Dunstall" style replica Universal muffler with reverse cone. Non removable metal baffle Includes inlet clamp, sliding bracket, 1 5/8" 1 id and 1/2" id, 1 3/8" id with adapters. 27 3/4" long. Sold EACH. 
  28. "Dunstall" style Universal 27 1/4" motorcycle muffler wide mouth
    Part #
    07-0773
    "Dunstall" style Universal muffler with wide mouth outlet. Removable fiberglass baffle.Includes inlet clamp, sliding bracket. 1 5/8" 1 id and 1/2" id, 1 3/8" id with adapters. 27 1/4" long. Sold EACH.44mm (1.73") 
  29. Megaphone Bell End style motorcycle muffler - Left
    Part #
    07-0771
    Megaphone Bell End style muffler - Left. Removable metal baffle.Includes hanger and reducer set.See 07-0770 for right. 
  30. Megaphone Bell End style motorcycle muffler - Right
    Part #
    07-0770
    Megaphone Bell End style muffler - Right.Removable metal baffle.Includes hanger and reducer set.See 07-0771 for left. 
  31. Ascot Headpipe Set - Type 2
    Part #
    07-0761
    Ascot Headpipe Set for custom exhaust fabrication (New type 2). Left Headpipe Passes under Engine. Right Headpipe passes under Clutch(RH Engine cover) Case. 42mm OD Headpipe Include OEM type finned headclamps.Mufflers not included.Accepts short megaphone or other short mufflers with a 42mm. (1 5/8") Inside Diameter.N... 
  32. Finned Head Clamps-XS Perf. Headpipes
    Part #
    07-0760
    Finned Head Clamps-XS Perf. Headpipes. 43mm id (2 3/4"), 70mm center to center of holes. 12.5mm thick. 
  33. Finned Exhaust Flange (42mm) ID -Stainless
    Part #
    07-0759
    Stainless Steel OEM Style Finned Exhaust Flange for exhaust Headpipes. 42mm. ID, 13mm. thick with 12mm. high raised back edge (1.7mm wall thickness), 10mm. stud holes @ 70mm. center to center.Fits: our XS# 07-0754 XS1 Headpipes or for custom use. 
    • Out of stock
  34. Headpipe Set - XS1 muffler to 1974-84 XS650
    Part #
    07-0754
    Headpipe Set - for Yamaha XS1 muffler to 1974-84 XS650 
  35. Ascot Headpipe Set 42mm OD
    Part #
    07-0753
    Ascot Headpipe Set for custom exhaust fabrication.Cut kickups off ends to suit your custom application.42mmOD Includes OEM type finned headclamps. 
  36. Norton style muffler 26.5"
    Part #
    07-0782
    Norton style muffler 26.5"1 3/8" ID 42mm (65") 
  37. 18 3/4" Straight Trumpet motorcycle muffler
    Part #
    07-0784
    18 3/4" Straight Trumpet muffler. Also called "cocktail shaker" style.Removable metal baffle.1 3/4" ID 1 7/8" OD. Includes hanger and reducer.47mm (1.85") 
  38. Delkevic XS650B 1974-1979 S/S Exhaust System
    Part #
    DECOM2777
    Complete Stainless Steel Exhaust system for the 1974-1979 XS650 Twin models. Comes with removable baffle. The oil filter can be changed without removing the pipe from the bike. This item ships directly from the manufacturer, please allow 2-3 additional days to arrive. Delkevic says:- This complete classic exhaust sys... 
  39. Ascot Mounting Brackets (Type 2)
    Part #
    99-0678
    Ascot Mounting Brackets (Type 2)Fits: Ascot Street Tracker Exhaust 1974-79 XS650 "Standard" models. (#07-0752) 
  40. Muffler Center Stand Stop Bracket
    Part #
    99-0655
    Muffler Center Stand Stop Bracket 
  41. Headpipe to frame Bolt (Pk/2)
    Part #
    49-0757
    Bolt - Fastens stock XS650 headpipe lower flange to frame.10mm. x M1.25 x 20mm. with 17mm. hex head 
  42. Muffler Connecting Gasket XS400 XS650 XS750 XS850 XS1100
    Part #
    40-1745
    Muffler Connecting Gasket. Made in Japan.XS400 1980-82, XT550 1982-83, XS650 1980-82, XJ750 1982-83, XS750 SE 1978 and 1980, XS850 80, XJ900 1983-84, XS1100 1980-81, XS1100 S 1981 
  43. Exhaust Muffler cross over Joint Gasket XS650
    Part #
    17-4526
    Gasket - OEM Exhaust Muffler cross over Joint Gasket. OEM# 2G2-14714-00 Fits: Yamaha original Exhaust - XS650 E/SE/SF/2F/SG-SK (1978-83).Also fits: XV1000 TR1 81-82, XJ900F 85-94, XJ900 83-84, XS850 80, XS750 SE 80, XV500 83-87, XS400 SE 81-82. 
  44. Muffler Reducer Sleeve from 1.75" (45mm) to 1.5" (38mm)
    Part #
    07-4631
    One piece muffler Reducer Sleeve. Sleeve is 1" Long and reduces mufflers with 44-45mm. ID (1.75") down to 38mm. (1.5") 
  45. Cafe Muffler 19" flat black
    Part #
    07-0789
    Cafe Muffler 19" flat black. 1 3/4" inlet. Straight through perforated core type baffle. Slotted channel mount, 3 pc reducer set included.This is a great look for vintage Yamaha's.** Includes fittings 
  46. Cafe Muffler 19" chrome
    Part #
    07-0788
    Cafe Muffler 19" chrome. 1 3/4" inlet. Straight through perforated core type baffle. Slotted channel mount, 3 pc reducer set included.This is a great look for vintage Yamaha's.** Included fittings 
  47. 20" Upswept Trumpet Right motorcycle muffler
    Part #
    07-0786
    20" Upswept Trumpet Right.Metal removable baffle.1 3/4" ID, reducer set included.47mm (1.85") 
  48. 20" Upswept Trumpet Left motorcycle muffler
    Part #
    07-0785
    20" Upswept Trumpet Left. Also called cocktail shaker style.Removable metal baffle.1 3/4" ID, reducer set included.47mm (1.85") 
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